Full Automatic Continuous Chain Induction Hardening and Tempering Heatreatment Production Line
Fully Automatic Chain Induction Hardening and Tempering System
Duolin presents a high-precision, fully automatic system engineered for the industrial chain manufacturing sector. This comprehensive solution ensures superior stability and efficiency throughout the hardening and tempering processes.
Key System Components
- Integrated Processing: Loading/positioning, quenching feed, and liquid tank transmission
- Advanced Tempering: Muffle furnace transmission, incubator, and straight section drive
- Precision Control: Chain tensioning device with counterweight and specialized transmission wheels
Duolin is a professional manufacturer of induction heating machines since 1996. Our research and design team can overcome challenges to offer customers high-performance turnkey induction heating solutions. Our induction heating equipment is widely used for hot forging, induction hardening, induction heat treatment, induction soldering, and more.
Chains are generally metal links or rings used primarily for mechanical transmission and traction. They serve diverse industries including food production, electrical manufacturing, logistics, coating, electronics, and other applications. Their advantages include long-distance transmission capabilities and operational stability.
Many chains endure alternating loads such as torsion, bending, and impact forces during operation, with surface layers bearing higher stress than the core. Under friction conditions, surfaces experience continuous wear, necessitating high strength, hardness, wear resistance, and fatigue limits. Surface strengthening through induction quenching meets these requirements while offering minimal deformation and high productivity.
System Configuration
The fully automatic chain induction heat treatment equipment produced by Duolin includes:
- Loading and positioning device
- Quenching feed transmission (motor and driving wheel)
- Quenching liquid water tank transmission wheel
- Tempering and muffle furnace transmission wheel & incubator
- Chain tensioning device and its transmission wheel & counterweight
- Straight section tempering drive wheel
- Discharge drive (motor and drive wheel)
Technical Advantages
- HMI touch screen operation interface with built-in PLC for remote control and main console communication
- Structural separation of water and electricity to prevent failures caused by water spray
- Line reactor implementation to reduce power grid harmonic generation
- High-current regulated power supply with wide voltage adaptation range
- Program creation, editing, and storage capabilities
- Production process parameter storage and download functionality
- Automatic and manual operation modes
- 24-hour continuous operation for maximum production efficiency
Duolin Brand Induction Heating Machine Factory
Duolin is a famous brand of Induction Heating Machine in China since 1996,build the factory buildings in 2002,start internal trade since 2009,have more than 20 years of experience in Induction Heating.Induction Heating Equipment Used IGBT series resonance technology,save energy.power from 7-1500KW,frequency 0.5-250Khz,widely use for hot forging,coating,brazing,hardening and heat treatment application.
Duolin engineer Team will offer customer most suitable induction heating solution!
Application And Industry
1. Billet hot forging Plant, full heating and local heating,diameter 8--200 mm
2. Heat treatment plant,for gear,pin shaft,automotive parts surface hardening
3. For copper tube,saw blade machine tool brazing,pipe heating for bending and coating
4. Induction heating for shrink fitting,annealing,normalizing
Industry
Induction heating is widely used on automotive industry,oil and gas industry,fasteners manufacture,tube and pipe heating,ship building industry,package sealing industry,wire and cable heating,spring making.....
